The Polaris Sportsman 400 and also 500 Online company Manual features detailed full-color photographs and wiring diagrams, complete specifications v step-by-step measures performed and written by a veteran ATV technician. Add to you get tech assistance with a real live person, need to you require it.

Polaris ATV Coverage

1996 Sportsman 5001997 Sportsman 5001998 Sportsman 5001999 Sportsman 5002000 Sportsman 5002001 Sportsman 4002001 Sportsman 5002002 Sportsman 4002002 Sportsman 5002003 Sportsman 4002003 Sportsman 5002004 beforehand Sportsman 4002004 at an early stage Sportsman 500

Table of Contents

Service InformationQuick ReferenceSpecial ToolsSpecificationsTorque SpecificationsVIN and also Engine Number Location

Periodic MaintenancePeriodic maintain ChartBrake FluidAir Filter ServicingBrake InspectionCompression TestEngine Idle SpeedLubricationEngine OilFront Gearcase OilHub FluidFuel water tap InspectionSpark ArrestorSpark PlugThrottle totally free PlayTiresSteering InspectionTransmission linkage InspectionTransmission OilValve Adjustment

External ComponentsBumpersExhaust SystemFootrestsFront FenderMeter HousingRear FenderSeat

Fuel System34mm Carburetor Assembly34mm Carburetor Disassembly40mm Carburetor Assembly40mm Carburetor DisassemblyAirboxCarburetor InstallationCarburetor RemovalFuel PumpFuel TankFuel ValveThrottle

EngineRocker ArmsCamshaftCylinder HeadValvesCylinder and also PistonRecoil StarterStator next Engine ComponentsCrankcaseCrankcase BearingsOil PumpCrankshaftEngine InstallationEngine Removal

Cooling SystemCoolantRadiatorThermostatWater Pump

TransmissionGearshiftPVT BeltPVT CasePVT drive ClutchPVT propelled ClutchPVT InspectionPVT InstallationPVT RemovalSnorkel ShaftTransmission AssemblyTransmission DisassemblyTransmission RemovalTransmission Shafts

Final DriveCV BootFront journey AxlesFront GearcaseFront Gearcase kind IFront Gearcase form IIFront HubsHub CoilsProp ShaftRear journey AxlesU-joints

Brake SystemAux understand CylinderBrake DiscsBrake PedalFront Brake CalipersFront master Cylinder 1996-2000Front understand Cylinder 2001-2004Rear Brake CaliperTransmission column Brake Caliper

Front SuspensionA-armsFront Struts

Rear SuspensionInstallationRemoval

SteeringHandlebarSteering ShaftTie Rods

WheelsWheels and also Hubs

Electrical SystemsBatteryCharging SystemDiagnostic ModeElectric begin SystemIgnition SystemLightsMeter 1996-2002Meter 2003-2004Power BoxSpeed Limiter SystemStarter MotorSwitchesWiring Diagrams